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Basic Info.
Model NO.
Customized
Product Name
Ceramic Parts
Forming Method
Dry Pressed, ISO Pressed, Hot Pressed
Grade of Material
96%, 99%, 99.5% Alumina
Color
White, Pink, Ivory, Black
Secondary Process
Fine Grinding, CNC Machining
Surface Treatment
Polishing, Glazing, Metalizing
MOQ
1PCS
Features
High Precision, High Insulation
Certificate
RoHS, Reach, ISO9001
Usage
Advanced Ceramic Parts
Transport Package
Individual Packaging
Specification
Max. 800mm mmx 1000mm x 30mm
Trademark
JingHui
Origin
China
HS Code
8547100000
Production Capacity
500000/Month
Product Description
High temperature Resistance Machinable 95% 99% Alumina Ceramic Block
The accuracy achieved after precision machining
(1) Axis: roundness 0.002 mm, concentricity 0.002 mm, smoothness Ra0.1;
(2) Hole: the minimum processing hole diameter is 0.2 mm and the depth is up to 6mm;
(3) Slot: min. value to be 0.1 mm of narrow groove, and grooves with custom shapes;
(4) Plane: 0.1mm sheet with minimum processable thickness, parallelism 0.001mm, measurement tolerance 0.001 mm, finish Ra0.1;
(5) Thread: The minimum machinable M2 internal thread, the accuracy of GB-7h, the external thread size is not limited, the accuracy is GB-6g.
The main characteristics of the technical ceramic parts
The description of alumina ceramic parts
Aluminum oxide (Alumina) has an extensive application due to its versatility and low cost of material than other advanced ceramics. Alumina offers high electrical insulation resistance, high-temperature resistance, strong hardness, wear resistance, and good chemical stability, making it a good material to withstand high temperature and chemical corrosion.
Our factory produces a selection of purity of alumina from 75% to 99.8%, all of the ceramic parts we supplied are with a dense body via dry pressing, hot pressing, ceramic injection molding, and ISO pressing. In order to achieve some special application for fitting, reducing the friction, increasing the insulation, we provide a serial of secondary processes after sintering, covering CNC machining, polishing, glazing, and metalizing.
We manufacture a wide range of alumina ceramic rings, including ceramic tubes, ceramic rings, ceramic discs, ceramic rods, ceramic arms, ceramic wire guides. Whatever, it's a prototyping case, or high volume demand, we believe we are able to provide you a desirable solution.
Alumina ceramic parts are widely used in the electronic, electrical, machinery, chemistry, ceramic seal, mineral, new energy, military, aerospace, almost all modern industries.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 12 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard.
A 100% cosmetic inspection will be done.
The specification of industrial ceramic parts
Optional Materials | alumina, zirconia, silicon carbide, silicon nitride, steatite optional |
Outer diameter | 0.5 ~800 mm |
Length | 1~1000mm |
Roughness | To be Ra0.05 |
Surface treatment | Polished, Glazed, Metalized availability |
Cosmetic | Smooth surface without contamination, deformation, and crack |
The accuracy achieved after precision machining
(1) Axis: roundness 0.002 mm, concentricity 0.002 mm, smoothness Ra0.1;
(2) Hole: the minimum processing hole diameter is 0.2 mm and the depth is up to 6mm;
(3) Slot: min. value to be 0.1 mm of narrow groove, and grooves with custom shapes;
(4) Plane: 0.1mm sheet with minimum processable thickness, parallelism 0.001mm, measurement tolerance 0.001 mm, finish Ra0.1;
(5) Thread: The minimum machinable M2 internal thread, the accuracy of GB-7h, the external thread size is not limited, the accuracy is GB-6g.
The main characteristics of the technical ceramic parts
1. offer different grade dimensional accuracy
2. One of the cost-effective ceramic parts
3.. High hardness up to 1700 HV,
4.Super compressive up to 2240 Mpa
5. High heat resistance
6. Good wear resistance
7. High electrical resistivity
8. High corrosion resistance
9. Support customized specification, service
2. One of the cost-effective ceramic parts
3.. High hardness up to 1700 HV,
4.Super compressive up to 2240 Mpa
5. High heat resistance
6. Good wear resistance
7. High electrical resistivity
8. High corrosion resistance
9. Support customized specification, service
The description of alumina ceramic parts
Aluminum oxide (Alumina) has an extensive application due to its versatility and low cost of material than other advanced ceramics. Alumina offers high electrical insulation resistance, high-temperature resistance, strong hardness, wear resistance, and good chemical stability, making it a good material to withstand high temperature and chemical corrosion.
Our factory produces a selection of purity of alumina from 75% to 99.8%, all of the ceramic parts we supplied are with a dense body via dry pressing, hot pressing, ceramic injection molding, and ISO pressing. In order to achieve some special application for fitting, reducing the friction, increasing the insulation, we provide a serial of secondary processes after sintering, covering CNC machining, polishing, glazing, and metalizing.
We manufacture a wide range of alumina ceramic rings, including ceramic tubes, ceramic rings, ceramic discs, ceramic rods, ceramic arms, ceramic wire guides. Whatever, it's a prototyping case, or high volume demand, we believe we are able to provide you a desirable solution.
The application of alumina ceramic parts
Remark:Alumina ceramic parts are widely used in the electronic, electrical, machinery, chemistry, ceramic seal, mineral, new energy, military, aerospace, almost all modern industries.
Remark:
We produce a series of alumina ceramic products, including alumina metalized ceramics, ceramic substrates, ceramic wafers, ceramic guides, and so on.Datasheet of technical ceramic materials
Property | Units | Materials | ||||
99.5%Al2O3 | 99%Al2O3 | 95%Al2O3 | ZrO2 | Si3N4 | ||
Density | g/cm3 | ≥3.85 | ≥3.80 | ≥3.60 | ≥6.0 | ≥3.2 |
Water absorption | % | 0 | 0 | 0 | 0 | 0 |
Hardness | HV | 1700 | 1700 | 1500 | 1300 | 1550 |
Flexural strength | Mpa | ≥379 | ≥338 | ≥320 | ≥1200 | ≥600 |
Compressive strength | Mpa | ≥2240 | ≥2240 | ≥2000 | ≥1990 | ≥2500 |
Fracture toughness | Mpa m1/2 | 4-5 | 4-5 | 3-4 | 6.5-8 | 6 |
Max. service temperature (Non-loading) | ºC | 1675 | 1600 | 1500 | 1000 | 1200 |
CTE (20-800ºC) | 1×10 -6 /ºC | 6.5~8.0 | 6.2~8.0 | 5.0~8.0 | 8.0~9.5 | 3.1 |
Thermal shock | T(ºC) | ≥250 | ≥200 | ≥220 | ≥300 | ≤1000 |
Thermal conductivity(25ºC) | W/m.k | 30 | 29 | 24 | 3 | 15~20 |
Volume resistivity (25ºC ) | ohm.cm | >1 x 10 14 | >1 x 10 14 | >1 x 10 14 | >1 x 10 11 | >1 x 10 12 |
Insulation strength | KV/mm | 19 | 18 | 18 | 17 | |
Dielectric constant(1Mhz) | (E) | 9.7 | 9.5 | 9.5 | 29 |
1. Powerful R&D to support customized specification, also large-scale mass production capability
2. In-house complete manufacturing equipment, including forming, sintering, precision machining process.
3. Rigorous quality control system and processes per ISO9001: 2008, including IQC, IPQC, QA, OQC
4. Surpassing pre-sales and after-sales service, everything we do just for the business growth of our customers.
Q1. Are you a factory or trading company?
A: We are a manufacturer. You are welcome to visit our factory.Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 12 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard.
A 100% cosmetic inspection will be done.