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Packaging & Delivery
Product Description
The new safety valve calibration table developed and manufactured by our company is suitable for performance testing of setting pressure, return pressure and sealing of direct load type and pilot type safety valve.Related standards:TSGZF001-2006 safety valve safety technical inspection regulations,
GB-T12242-2005 pressure release device performance test specification, GB-T12241-2005 safety valve general requirements, GB-T12243-2005 spring direct load safety valve, in line with safety valve performance test National standard
1.Pneumatic clamping and air-driven hydraulic clamping device are used, the clamping force is adjustable, and a pressure gauge is displayed to show the corresponding clamping force. A comparison table of pressure and clamping force is provided to facilitate the operator to verify the pressure and communication according to the safety valve. Select the proper clamping force.
2.Gas test: Use nitrogen in a nitrogen cylinder as the test pressure source, pressurized by a pneumatic booster pump, and used for testing. Equipped with a gas booster pump, the driving air source is 2-8bar.
3.Liquid test: Use water as the test medium, pressurized by the pneumatic liquid booster pump, and used for the test test. Equipped with an air-driven liquid booster pump,the booster medium is water, the driving air source is 2-8bar,.
4.All valves, fittings and joints are made of stainless steel.
5.In addition to the manual control of the check valve, the test process is computer operation, automatic clamping, automatic data recording, and printing of relevant data and pressure-time curve diagrams of the test process.
6. One sets of test and check bases, for DN10-DN300 test use.
7. The computer adopts industrial computer, which has stable performance, shock resistance and firmness. During the verification operation, the appearance inspection status, the reason for the failure, and the maintenance status of the inspected safety valve can be selected, and it can be automatically imported into the inspection report of the verification task and automatically saved.
8. During the calibration process, the setting pressure can be automatically measured and recorded, and the three qualified setting pressure values and average values measured can be automatically imported into the verification report of the inspection task, with a pressure-time curve attached.
10. Equipped with multiple test fixtures to meet the test requirements of the safety valve of the checkered series.
Clamping plate specifications | Clamped safety valve caliber | Bore of cylinder or oil cylinder | Clamping force (air pressure=6bar) |
Medium clamping plate | Φ15-Φ200 | Oil cylinder bore: 80mm | 1.8T-13T |
Large clamping plate | Φ50-Φ400 | Oil cylinder bore: 125mm | 9.8T-30T |
- Medium clamping plate Power source cylinder Calibration caliber:DN25-DN200 DN-mm PN-MPa
DN PN P | ≤32 | 40 | 50 | 65 | 80 | 100 | 150 | 200 |
100KN | 32.0 | 32.0 | 32.0 | 25.0 | 20.0 | 12.0 | 5.5 | 3.0 |
80KN | 32.0 | 32.0 | 32.0 | 20.0 | 15.0 | 10.0 | 4.0 | 2.5 |
50KN | 32.0 | 32.0 | 20.0 | 15.0 | 10.0 | 6.0 | 2.7 | 1.5 |
35KN | 32.0 | 25.0 | 15.0 | 10.0 | 5.0 | 4.0 | 1.8 | 0.8 |
B-Large clamping plate Power source cylinder Calibration caliber:DN32-DN400 DN-mm PN-MPa
DN PN P | ≤50 | 65 | 80 | 100 | 150 | 200 | 250 | 300 | 350 | 400 |
300KN | 45.0 | 45.0 | 32.0 | 32.0 | 15.0 | 8.0 | 5.5 | 4.0 | 3.0 | 2.0 |
250KN | 45.0 | 45.0 | 40.0 | 27.0 | 11.0 | 6.5 | 4.2 | 2.9 | 2.1 | 1.7 |
200KN | 45.0 | 45.0 | 32.0 | 22.0 | 9.0 | 5.5 | 3.5 | 2.5 | 1.8 | 1.5 |
150KN | 45.0 | 40.0 | 25.0 | 15.0 | 7.0 | 4.0 | 2.5 | 1.8 | 1.3 | 1.0 |
100KN | 45.0 | 25.0 | 15.0 | 10.0 | 4.5 | 2.5 | 1.5 | 1.0 | 0.8 | 0.6 |
The main components | Detailed composition |
Clamping system | Hydraulic tightening: consists of reversing valve, oil cylinder, pneumatic hydraulic system, check seat and movable clamp feet./Start the clamping device after the pin is in place, and reset the clamping device after the verification is completed |
Test cabinet | The main cabinet is made of Q235 and sprayed |
Test system | It is composed of high-pressure valve, high-precision pressure gauge, pressure reducing valve, booster system, etc. Equipped with precision pressure and pressure sensors ./The pneumatic dual body and solenoid valve are made by Airtac from Taiwan, the pressure sensor is made by IFM in Germany, and the booster pump is made by ODMT. The sealing parts of the booster pump are all imported from the United Kingdom. , Micro lift, metric, inch, threaded and domestic and imported safety valves |
Measuring system | Using the most advanced programming software and data acquisition system, Lenovo business computer./Computer real-time display of the test process, LABBIEW programming software, NI acquisition card |
Control | Computer control |
Related accessories | Center pad or inch diameter outer joint: 1 sets are specified by the customer. "O" type seal: There are 30 specifications in total. |
Machine Name | Computer Control Safety Valve Test Bench |
Model | MAQ-300/25BA-C |
Tested object | Safety valve |
Features | Safety valve take-off pressure seal test |
Test medium | Air(N2) |
Maximum test pressure | 250 bar |
Maximum proof path | 300mm/DN15-DN300(1"-12") |
Calibration accuracy | ±0.4% |
Medium temperature | Room temperature +10-80ºC |
Ambient temperature | Room temperature |
Simultaneous test pieces | 1 piece |
Wooden Cases | Export standard fumigation wooden cases |
Application Fields:
Used for testing all kinds of safety valve, such as spring directly load safety valve, Power assisted safety valve, Supplementary loaded safety valve, fully open, slightly open, flange, thread type safety valve. Safety valve test bench is to use high pressure air or nitrogen as the medium to test the sealing performance of the safety valve, jump pressure, back seat pressure, etc., for a variety of safety valve set pressure adjustment, set pressure test, discharge pressure test, back seat pressure test, test the pressure sealing performance of the safety valve, leakage rate. Safety Relief Valve Test bench has obvious advantages in techniques, test accuracy, safety etc.
The safety valve checkout platform is a device that simulates the working environment of the safety valve offline and makes the internal pressure rise to the safety valve lift.
At the same time, the pressure gauge on the device can show the starting pressure of the safety valve.
The test pressure can be checked to check the starting pressure (also called opening pressure, setting pressure) of the safety valve. Suitable for performance testing of fixed pressure, backseat pressure and tightness of direct loading and pilot safety valves.
Q1. Where is your factory located ? How can I visit there?
Our factory is located in Jinan city, Shang dong Province, China. We can go to Jinan airport and wait for your arrival.
Q2 : Do you have stock for all items?
A:In general, we have some stock, while if you need a bulk order, we still need time to produce it. Of course, we will inform all details you before your payment.
Q3. How long can be finished the goods ?
A : Sample order : within one week ;
Large order : 15-25 days ; According to your purchase quantity.
Q4. At which port do you usually ship the good?
We usually ship goods via Qingdao port of China.
Q5 : What is payment terms ?
A: Sample order : 100% full payment before start to production;
Large order : 30% deposit first, 70% pay after see the BL copy ;
Q6: Can give free sample ?
A : Free : if small spare parts and the cost not too much is ok ;
Not Free : the cost expensive and all the machine can not be free ;